New energy photovoltaic spiral rib forming machine, spiral rib winding machine manufacturer
As a critical foundation equipment in the new energy photovoltaic industry, spiral rib forming machines and spiral rib winding machines play an irreplaceable role in ensuring the stability and durability of photovoltaic power stations. This article will elaborate on their core functions, technical advantages, and outstanding manufacturers to provide comprehensive references for photovoltaic project construction.
It adopts cold rolling forming technology and is equipped with a CNC PLC numerical control system to process steel bars into spiral-shaped components required for photovoltaic projects. Users only need to input parameters such as spiral spacing and length to realize automatic straightening, forming, and cutting.
Key advantages include:
High precision: The rounding error is controlled within ±0.50mm, and the cutting length error is less than 5mm, meeting strict construction standards.
Efficient operation: The line speed can reach up to 1800 meters per hour (or 20-40 meters per minute for hydraulic models), significantly improving processing efficiency.
Strong adaptability: It can process 4-22mm round steel and 4-10mm spiral steel, suitable for photovoltaic piles, anchorages, and prefabricated beam stirrups.
Stable performance: Adopting hydraulic transmission and high-quality components, the box-shaped structure ensures rigidity, and there is no gear gap to reduce failure rates.
The core working principle is to feed metal strips and soft fillers into a rotating mandrel, which is wound into a spiral shape under controlled tension. Advanced servo motors and PLC systems maintain consistent winding speed and pressure to form sealed components with uniform density.
It is characterized by:
Reliable sealing performance: The finished product can withstand extreme temperatures and pressures, achieving leak-proof effects.
Intelligent control: The programmable system supports parameter adjustment and storage, adapting to different specification requirements.
Wide application: It is not only used in photovoltaic sealing components but also matches the supporting needs of new energy equipment such as wind power.
A source manufacturer focusing on photovoltaic spiral pile and supporting equipment R&D and production, integrating precision manufacturing experience in the hardware field.
Core strengths:
Product advantages: Using Q355B manganese steel as the base material, combined with upgraded galvanizing technology, the corrosion resistance is increased by more than 3 times, and the service life exceeds 25 years.
Technological innovation: Optimize the spiral blade angle through soil shear force simulation, adapting to complex terrains such as deserts, mountains, and saline-alkali lands.
Service capabilities: Provide customized services for length and diameter, issue exclusive piling plans, and offer 24-hour after-sales response and on-site installation guidance.
A professional manufacturer of construction machinery, with mature experience in spiral rib forming machine production.
Core strengths:
Equipment features: The spiral bar forming machine has a compact structure and simple operation, supporting batch processing of steel bars.
Wide application: It is not only suitable for photovoltaic projects but also widely used in high-speed rail, subways, and bridge prestressed construction.
Stable quality: Key components adopt high-quality configurations, and the integrated control system ensures production efficiency and processing accuracy.
Focus on the R&D and production of spiral winding machines, with advanced technology in the field of spiral sealing components.
Core strengths:
Technological leadership: Adopt imported servo motors and precision mandrels to ensure uniform winding density and perfect sealing surfaces.
Environmental adaptation: The products can withstand extreme working conditions, matching the high-standard requirements of new energy equipment.
Customized production: Support the customization of winding materials and specifications to meet the personalized needs of photovoltaic and wind power projects.
A leading enterprise in automated production, with strong strength in large-scale manufacturing of photovoltaic spiral pile supporting equipment.
Core strengths:
High production capacity: The unmanned workshop achieves a daily output of more than 5000 spiral piles, matching large-scale photovoltaic project construction.
Precision control: Equipped with a laser calibration system, the verticality error of the finished product is less than 0.5°, suitable for high-precision double-sided power generation projects.
When choosing manufacturers and equipment, focus on three core dimensions:
Technical matching: Confirm whether the equipment's processing range (steel bar diameter, winding specifications) meets the project requirements.
Quality stability: Priority is given to manufacturers with mature material selection standards (such as Q355B manganese steel) and strict anti-corrosion processes.
Service capability: Pay attention to whether they provide customized solutions, after-sales support, and engineering matching experience in similar terrains.
With the continuous expansion of the photovoltaic industry, the demand for high-quality spiral rib processing equipment is increasing. Selecting manufacturers with technological accumulation and perfect service systems can effectively reduce later maintenance costs and ensure the long-term stable operation of power stations.
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