Haihui Flat Steel Bending and Punching Integrated Machine | Integrated Solution Helps Upgrade Profile Processing

Haihui Flat Steel Bending and Punching Integrated Machine | Integrated Solution Helps Upgrade Profile Processing

The profile processing industry is facing the pain of transitioning from "decentralized and inefficient" to "integrated and efficient": traditional flat steel processing requires multiple processes such as splitting punching, bending, and cutting, with equipment occupying a large area, complex workpiece transportation, and difficult precision uniformity, which restricts the improvement of enterprise production capacity and quality upgrading. Haihui flat steel bending and punching integrated machine, with "full process integration" as the core solution, breaks down process barriers, integrates processing advantages, and becomes the core driving force for upgrading the profile processing industry.

Integrated processing: One process completes the entire process, solving traditional pain points

The core of Haihui's integrated solution is to integrate the "fragmented" process of flat steel processing into a "one-stop" service. Unlike the traditional "multi machine collaboration" mode, this equipment integrates the entire process from automatic feeding, precise punching, angle bending to fixed length cutting. The workpiece does not require manual intervention from input to finished product output, completely solving the problems of "repeated workpiece handling, accumulated positioning errors, and process connection lag" in traditional processing.

This integrated design brings significant upgrades: workshop space is saved by more than 60%, and one device replaces multiple traditional devices, especially suitable for the compact layout needs of small and medium-sized enterprises; The processing efficiency has been improved by 60%. A single equipment can process 80-120 flat steels per hour, and all workpieces can be processed on the same benchmark with a size consistency of 99.8%. The scrap rate has been reduced from 8% to below 0.5%. From process optimization to space utilization, the integrated solution comprehensively promotes the improvement of processing quality and efficiency.

Hardcore configuration support: the quality foundation of integrated solutions

The stable operation of integrated solutions relies heavily on the strong support of industrial grade core configurations. Haihui has been deeply cultivating CNC equipment for more than ten years, integrating independently developed technology into every key component: the core CNC system is equipped with imported industrial grade chips, with command response delay of less than 0.01 seconds, which can accurately control the coordinated operation of various processing links and avoid process connection errors; The body is made of Q345 high-strength alloy steel and cast as a whole. After aging treatment to eliminate internal stress, it maintains stability even under long-term high load operation, providing a solid "skeleton" for integrated processing.

The bending mechanism is equipped with dual servo motor drives, with a synchronization rate of 99.9% and a bending error of ≤ 0.5 °; The punching unit is equipped with a 120kN high-power servo motor and a Cr12MoV wear-resistant mold (hardness HRC58-62). A single punching only takes 0.8 seconds, and the hole position accuracy is ≤ 0.1mm. From system control to power output, it fully guarantees the accuracy and efficiency of integrated processing, making the upgraded production process both efficient and reliable.

Full scene adaptation: flexible extension of integrated solutions

The integrated solution of Haihui is not a fixed one size fits all model, but a customized solution that can be flexibly adjusted according to the needs of different industries. The equipment can be adapted to various types of flat steel with a thickness of 3-16mm and a width of 50-200mm. It supports free adjustment of aperture diameter from 5 to 30mm and bending angle from 0 ° to 180 °. Whether it is load-bearing brackets for steel structures, precision fittings for power engineering, or special-shaped accessories for municipal guardrails, it can accurately match processing needs.

For mass production enterprises, the equipment supports storage of over 1000 sets of parameters and offline programming. When changing workpiece specifications, a one click retrieval solution is available without the need for repeated debugging; For special processing needs, Haihui can customize multi station molds, expand processing range, and use 15 minute quick mold changing technology to achieve "one machine for multiple purposes", greatly improving equipment utilization. This model of "full coverage of basic functions+customizable special needs" allows the integrated solution to adapt to all industry scenarios.

Full dimensional support system: escorting processing upgrades

A reliable integrated solution requires dual guarantees of quality and after-sales service. Haihui has established a closed-loop quality inspection system for the entire process. Before leaving the factory, each equipment must undergo 12 rigorous tests, including 72 hours of continuous load, 200 sets of workpiece testing, and extreme environmental tolerance, to ensure the stable operation of the integrated process. In terms of after-sales service, the original factory technical team provides "48 hour on-site installation and debugging+one-on-one practical training" service, 24-hour online response consultation, general faults are repaired on the same day, and major faults are provided with backup equipment, completely solving the operational concerns after upgrading.

At present, the Haihui integrated solution has served over 2000 profile processing enterprises, promoting their dual breakthrough of "50% increase in production capacity and 20% reduction in costs". The person in charge of a steel structure factory in Shandong gave feedback: "After introducing the Haihui integrated machine, we have cut down three old equipment. One person can supervise two machines to complete the workload of the previous five people, and the product accuracy is more stable. This is the real processing upgrade

In the wave of upgrading profile processing, choosing the Haihui flat steel bending and punching integrated machine means choosing an integrated solution of "process integration+reliable quality+perfect service". By consulting Haihui now, you can obtain free upgrade needs assessment and customized solutions, as well as benefits such as on-site machine testing and "trade in" subsidies. Let Haihui help you bid farewell to low efficiency and complexity in profile processing, and enter a new stage of high efficiency and precision!